Date: Sept 9/7/2012 Goal: Seup e100 individually and see of motor work. 1. Node 0xF0 (240) Uncabled ethernet. Attached USB Cable, powered ON. Start workbench, start new project. Reset memory to factory defaults. Drive Setup: DC bus Sharing: Stand-alone drive. Motor Type: AC brushless (rotary) Drive Setup: DC bus Sharing: Stand-alone drive. Motor Type: AC brushless (rotary) Select motor by Catalog Number: BSM 100C 3150 BA (Spec # is S4 P 160 W 107) Motor Feedback: Encoder Channel: Encoder2 Feedback type: Resolver Resolution: 1024 x 4 = 4096 counts per rev Operating Mode: control mode: position App. Max. Speed: 1141 RPM AutoTunes: AutoTunes says: "4063 - Encoder fault" fix brake IO configuration: OUTPUTACTIVELEVEL(0) = 0 ' need to set DOUT1 to active low. MOTORBRAKEMODE(0) = 1 ' 1 activates motor brake control MOTORBRAKEOUTPUT(0) = 1 ' assigns motor brake to DOUT1 AutoTunes: AutoTune Error: 4012. Encoder resolver rotation sense is wrong. Try again.... success! KVProp: 5.537310 KVInt: 418.451294 KProp: 14.421065 Kint: 0.0000000 KDeriv: 0.0000000 KVelFF: 841.00000 2. Node 0x64 (100) Attach USB cables. Start with factory defaults. Communications: ethernet: 192.168.100.100 Drive Setup: DC bus Sharing: Stand-alone drive. Motor Type: AC brushless (rotary) Select motor by Catalog Number: BSM 100C 3150 BA (Spec # is S4 P 160 W 107) Motor Feedback: Encoder Channel: Encoder2 Feedback type: Resolver Resolution: 1024 x 4 = 4096 counts per rev Operating Mode: control mode: position App. Max. Speed: 1141 RPM Position Speed: 77950 c/s Accel Time to Speed: 12000 ms. Dec Time to Speed: 12000 ms. AutoTunes: axis 0 errors: over speed trip fatal following error exceeded. fix brake IO configuration (using workbench parameters screen): DigitalOutput->OutputActiveLevel = 1 ' set (bit1) to 0 (or mask = 01b). Motor->motorbrakemode = 1 ' 1 activates brake control Motor->MotorbrakeOutput = 1 ' assigned motor brake to DOUT1 AutoTunes ... sucessful: KVProp: 8.762444 KVInt: 657.128906 KProp: 14.329973 Kint: 0.0000000 KDeriv: 0.0000000 KVelFF: 841.367249 3. Node 0x65 (101) Attach USB cables. Start with factory defaults. Communications: ethernet: 192.168.100.100 Drive Setup: DC bus Sharing: Stand-alone drive. Motor Type: AC brushless (rotary) Select motor by Catalog Number: BSM 100C 3150 BA (Spec # is S4 P 160 W 107) Motor Feedback: Encoder Channel: Encoder2 Feedback type: Resolver Resolution: 1024 x 4 = 4096 counts per rev Operating Mode: control mode: position App. Max. Speed: 1141 RPM Position Speed: 77950 c/s Accel Time to Speed: 12000 ms. Dec Time to Speed: 12000 ms. AutoTunes: axis 0 errors: Unable to Enable "Drive Enable" fix brake IO configuration (using workbench parameters screen): DigitalOutput->OutputActiveLevel = 1 ' set (bit1) to 0 (or mask = 01b). Motor->motorbrakemode = 1 ' 1 activates brake control Motor->MotorbrakeOutput = 1 ' assigned motor brake to DOUT1 AutoTunes ... sucessful: AutoTune Error: 4012. Encoder resolver rotation sense is wrong. EW found encoder wires were not shielding properly, and caused these error. After sheidling the cable, this unit passed the autoune. Trouble shoot note EW was able to trouble shoot this issue 24Sept He was able to determine encoder wiring was fine. Then suspected the brakes could be an issue, and it was. Needed to do: OUTPUTACTIVELEVEL(0) = 1 ' need to set DOUT1 (bit 1) to active low(0). ' DigitalOutput->OutputActiveLevel = 0 or 1 MOTORBRAKEMODE(axis) = 1 ' 1 activates motor brake control Motor->motorbrakemode = 1 MOTORBRAKEOUTPUT(axis) = 1 ' assigns motor brake to DOUT1 Motor->MotorbrakeOutput = 1