Jan 14-18: Prep work to finish all testing, and prep for installation. Jan 22-25: tues: transport the dome system. wed/thur/thur: Install dome drive cabinet. Wire up drive to motor, resolvers. wire up power; wire up to tcs3 Jan 28-29: Monday + Hook up the DriveEnable from TCS - some confusion, and bad switch dome servo cabinet. + Resolver on Drive 01 showing velocity on non-moving motor. Checked (wiggle) cable/connector, saw cat-wiskers on 9-pin. Proble went away. + The lost power on router. Opp, plugged in AC into 24v input on router, need better layout and labeling inside box. EW fixed it. + Now Amp_Enable (DriveEnable on e100) and 3Phase_Pwr_is_OFF errors are ON, when power is applied. + Switch back to old system, tried tracking, and got safety_board_error: SB_Tel_Amp_En_Therm. Opps, miss wiring in fioE. EW fixed all OK. Tues + Dome Heater are ON, changed dev to ignore dome heaters. + Trouble shoot TCS Safety Brd to E100 DriveEnable Issue. After lots os checking, we realiized that SafetyBoard need to be OK, and TO Panel CANNOT locked. This feeds into DriveEnable + DIN0 (3PhasePwr) - EW says in Hilo we were likely not hooked up to 3PhasePower correct, so the logic input was wrong. EW switch the logic for in the input into E100 DIN0. + Ran AutoTuning: After troubleshooting/fixing wiring on 2 drives, all 3 drives passed it's autotuning testing. Master: (E) run autotune.... Failed: error_code= 4012 (resolver sense is wrong). Test Started - Calculate current loop gains. Test Completed - Calculate current loop gains. KIProp: 0.510542 KIInt: 529.485962 Test Started - Test the feedback. Test Failed - Test the feedback. EW found 2 pairs are in error on the small extension to the E100 drive. Imai fixed. Run AutoTune again... Passed. Test Started - Calculate current loop gains. Test Completed - Calculate current loop gains. KIProp: 0.510542 KIInt: 529.485962 Test Started - Test the feedback. Test Completed - Test the feedback. Feedback Offset: -88.519218 degs Test Started - Measure the motor inertia. Test Completed - Measure the motor inertia. Load Inertia: 0.0052614 kgm² Load Damping: 0.0192898 Nms/rad Test Started - Calculate the speed and position gains. Test Completed - Calculate the speed and position gains. KVProp: 5.824945 KVInt: 442.422607 KProp: 14.512599 KInt: 0.000000 KDeriv: 0.000000 KVelFF: 841.367249 Slave01: (NW) AutoTune failed: error_code= 4063, error_code=4063. Test Started - Calculate current loop gains. Test Completed - Calculate current loop gains. KIProp: 0.510541 KIInt: 529.485901 Test Started - Test the feedback. Test Failed - Test the feedback. Inspected wiring, found mis-matched twisted pairs on E100 side of resolver. Imai Fixed...re-ran autotune... Test Started - Calculate current loop gains. Test Completed - Calculate current loop gains. KIProp: 0.510541 KIInt: 529.485901 Test Started - Test the feedback. Test Completed - Test the feedback. Feedback Offset: -88.801712 degs Test Started - Measure the motor inertia. Test Completed - Measure the motor inertia. Load Inertia: 0.0080762 kgm² Load Damping: 0.0068048 Nms/rad Test Started - Calculate the speed and position gains. Test Completed - Calculate the speed and position gains. KVProp: 9.026528 KVInt: 678.881348 KProp: 14.382993 KInt: 0.000000 KDeriv: 0.000000 KVelFF: 841.367065 Slave02: (SW) passed: Test Started - Calculate current loop gains. Test Completed - Calculate current loop gains. KIProp: 0.510542 KIInt: 529.485962 Test Started - Test the feedback. Test Completed - Test the feedback. Feedback Offset: -88.695313 degs Test Started - Measure the motor inertia. Test Completed - Measure the motor inertia. Load Inertia: 0.0075797 kgm² Load Damping: 0.0150513 Nms/rad Test Started - Calculate the speed and position gains. Test Completed - Calculate the speed and position gains. KVProp: 8.438732 KVInt: 637.200439 KProp: 14.441665 KInt: 0.000000 KDeriv: 0.000000 KVelFF: 841.367249 Wed The plan was to change the new 20" wheel back to the old one to try an get the system with wheels all the same size, but when we measure all the old wheels, they are not the same. It was decided to leave the wheels-as-is (new, old, old). Archive controllers to 130130-archive-after-install/ Got estimate wheel size/gearing ratios, see brian's email Jan30,2012. Put data in google spreadsheet "dome-gear-ratio" Thur EW and TD went up to the smmit to test: 1. mounting of the motor - we mounted the baldor driver. 2. Run the system (unloaded) from the TCS - worked. Tried running the dome with the new system..... master went to max current. slave 01 had very low current - ratio too small ? slave 02 had about 1/2 current of master. Todo Run under tcs3. Test fit motor Why is A/D sample so noisy, has a -0.2 offset?